Key highlights

INVENT GmbH develops and manufactures high-performance central structures for satellites, including CFRP central tubes, cones, and composite/aluminium profile assemblies. These structures offer high stiffness, low mass, and excellent thermal stability, enabling reliable load transfer during launch and throughout the mission. INVENT provides full in-house capability from design and analysis to manufacturing, assembly, integration, and testing, following DIN EN 9100 and NADCAP processes. The portfolio includes monolithic and sandwich CFRP architectures, complex insert configurations, and large-scale composite structures up to 2 m diameter and 4 m length.

Applications

  • Satellite primary structures (central tubes, load-carrying cores)
  • Mechanical support for payloads, instruments, and avionic units
  • Accommodation of propulsion tanks, harness routing, and subsystem mounts
  • Launch load transfer between spacecraft and launch vehicle adapter
  • Lightweight high-stiffness structures for Earth-observation, telecom, navigation, and scientific missions

Platforms requiring low CTE, high mechanical stability, and precise alignment

Key features

Lightweight and High-Strength Composite Architecture - INVENT central structures are realised as monolithic or sandwich CFRP designs, offering a superior stiffness-to-weight ratio and excellent structural stability. Sandwich solutions allow highly efficient mass distribution while providing robust thermal and mechanical performance.

Large Dimensions and High Geometric Precision - central structures are manufactured in sizes up to Ø 2 m × 4 m, with typical tolerances of ±0.3 mm for positional accuracy and flatness of 0.1 mm per 1000 mm. This enables precise integration of payload equipment and consistent load paths.

Advanced Interface and Insert Solutions - a wide selection of interface options is available, including:

  • aluminium, titanium, steel, or CFRP block inserts
  • edge inserts, floating surface inserts, and spool inserts
  • threaded inserts (M3–M10), through holes, and blind rivet nuts

These can be integrated in both monolithic and sandwich regions, supporting complex subsystem accommodation.

Functional Integration - central structures can incorporate mechanical, thermal, and electrical functions, such as:

  • grounding networks (studs, rails, inserts)
  • heaters and temperature sensors
  • vibration and structural health monitoring sensors
  • thermo-optical coatings, including black paint and Kapton finishing

This allows a high degree of functional consolidation, reducing system-level complexity.

Qualification and Verification
Manufacturing follows DIN EN 9100 and NADCAP-certified processes, with verification options including:

  • dimensional inspection
  • NDI (ultrasonic, thermography)
  • mechanical testing
  • electrical checks

Thermal capability typically covers –60 °C to +80 °C at central structure level.

Customization

INVENT central structures can be customised in numerous ways to meet mission-specific requirements:

Structural Customisation:

  • Geometry adaptations (length, diameter, wall thickness)
  • Selection of monolithic or sandwich CFRP construction
  • Custom insert types, materials (Al, Ti, CFRP), and locations
  • Integrated rails, brackets, sensor mounts, and harness interfaces


Material and Layup Customisation:

  • Choice of CFRP fibres (HTA, IM-grade, HM-grade) and resin systems
  • Special laminate designs for stiffness, thermal performance, or CTE control


Functional Customisation:

  • Add-on features such as heaters, grounding points, and thermal sensors
  • Surface finishes (black paint, Kapton, protective coatings)
  • Cut-outs, access openings, feed-throughs

Flight heritage

PLATO
CO2M
ROSE-L
MetOp-SG

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Last updated: 2025-11-27

Central Structures

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